Michael Pardee wrote:
> "Elle" <honda.lioness RemoveThis @nospam.earthlink.net> wrote in message
> news:NfvBg.795$Qf.49@newsread2.news.pas.earthlink.net...
>> Coolant should not spray out of any cylinder. Your 92 Civic has a breach
>> of the cooling system, permitting coolant to cross an engine head gasket,
>> head, or block boundary and get into the cylinders. Head gasket failure is
>> far more likely than a head or block failure.
>>
> I'm guessing there is a warp of the head in conjunction with the bad gasket,
> but the fix is basically the same either way: the head has to come off, be
> checked and/or milled for flatness,
my position on head recovery is that if you have the luxury of doing the
job yourself, you get to choose what happens as a repair route. milling
it is not necessarily a good thing, and in my experience*, is sometimes
downright destructive for an aluminum head. the #1 thing is to *CHECK*
the head. if flat, re-use as-is [after cleaning up of course]. if
*slightly* warped, also check the block. if the two are "warped in
sympathy", do not mill the head! or at least, not if they're both
within the same ballpark of each other. flatness is easy to check with
a metal spirit level as a straight edge and feeler gauges to measure any
distortion.
* aluminum castings like this gouge easily. depending on the milling
[skimming] operation and the tool used, a cutting edge can pick up a
piece of material in the casting, but instead of slicing through it,
push it all the way along the surface plowing out an increasingly deep
furrow as it goes. and these things can be real deep too. [no gasket
is going to seal for very long after that.] the cutting operation needs
to be high quality and appropriate to the material, leaving it with a
fine smooth surface. myth about "heads need a little roughness to
'bite' the gasket" are utter bunk. d.i.y. head finishing operations can
be done with a block of 6"x4" [or larger depending on your hand size]
x3/4" plate glass scrap and wet & dry paper. remarkable flatness can be
achieved with a little patience and a well distributed polishing
pattern. scrub thoroughly [with a scrubbing brush] with plenty of soapy
water at least twice to remove all traces of silicon carbide afterwards.
> and a new head gasket has to be fitted.
>
> As Elle indicates, it is not just a possibility any more. The spraying of
> coolant out one cylinder when another is pressurized is a positive
> indication.
>
> Mike
>
> >> Stay informed about: 92 Civic losing coolant and overheating