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740 brake warning lighgt

 
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Jim Corey

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Since: Aug 10, 2004
Posts: 19



(Msg. 1) Posted: Fri Jun 29, 2007 8:49 pm
Post subject: 740 brake warning lighgt
Archived from groups: alt>autos>volvo (more info?)

Replaced the pads, turned the rotors and replaced the RF caliper on my 86
740. The brake warning light sometimes glows faintly. Comes on full at
start. The faint glow goes away, and then returns. No discernable pattern.
Any thoughts?

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James Sweet

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Since: Feb 03, 2004
Posts: 459



(Msg. 2) Posted: Sat Jun 30, 2007 12:55 am
Post subject: Re: 740 brake warning lighgt [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"Jim Corey" wrote in message

> Replaced the pads, turned the rotors and replaced the RF caliper on my 86
> 740. The brake warning light sometimes glows faintly. Comes on full at
> start. The faint glow goes away, and then returns. No discernable
> pattern. Any thoughts?
>

Probably some crud lodged in the brake failure sensor, it's not too hard to
take the plunger out and clean it up, but you'll have to bleed the brakes
afterward.

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michaeltnull

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Since: Oct 30, 2004
Posts: 1802



(Msg. 3) Posted: Sat Jun 30, 2007 7:02 am
Post subject: Re: 740 brake warning lighgt [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"James Sweet" wrote in message

>
> "Jim Corey" wrote in message
>
>> Replaced the pads, turned the rotors and replaced the RF caliper on my 86
>> 740. The brake warning light sometimes glows faintly. Comes on full at
>> start. The faint glow goes away, and then returns. No discernable
>> pattern. Any thoughts?
>>
>
> Probably some crud lodged in the brake failure sensor, it's not too hard
> to take the plunger out and clean it up, but you'll have to bleed the
> brakes afterward.
>
>
I don't see an alternative. In the past I've tried to just re-center the
plunger but if the shuttle doesn't move freely there is no hope. Aren't
there o-rings to replace in the sensor? My memory is vague.

Mike
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James Sweet

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Since: Feb 03, 2004
Posts: 459



(Msg. 4) Posted: Sat Jun 30, 2007 2:55 pm
Post subject: Re: 740 brake warning lighgt [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"Michael Pardee" wrote in message

> "James Sweet" wrote in message
>
>>
>> "Jim Corey" wrote in message
>>
>>> Replaced the pads, turned the rotors and replaced the RF caliper on my
>>> 86 740. The brake warning light sometimes glows faintly. Comes on full
>>> at start. The faint glow goes away, and then returns. No discernable
>>> pattern. Any thoughts?
>>>
>>
>> Probably some crud lodged in the brake failure sensor, it's not too hard
>> to take the plunger out and clean it up, but you'll have to bleed the
>> brakes afterward.
>>
>>
> I don't see an alternative. In the past I've tried to just re-center the
> plunger but if the shuttle doesn't move freely there is no hope. Aren't
> there o-rings to replace in the sensor? My memory is vague.
>
> Mike
>
>

Yeah there's O-rings in there, the plunger actually consists of about 5
pieces, but I've never had to replace them.
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James Sweet

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Since: Feb 03, 2004
Posts: 459



(Msg. 5) Posted: Mon Jul 02, 2007 12:55 pm
Post subject: Re: 740 brake warning lighgt clean em up [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"John Robertson" wrote in message

> Are the sensors clean not covered in metal filings are the same sensors
> tight and the leads to them not frayed through ?
> "Jim Corey" wrote in message
>
>> Replaced the pads, turned the rotors and replaced the RF caliper on my 86
>> 740. The brake warning light sometimes glows faintly. Comes on full at
>> start. The faint glow goes away, and then returns. No discernable
>> pattern. Any thoughts?
>>
>
>

I don't think this is the ABS light he's referring to but the Brake Failure
light. Some clarification would be good, but I don't believe '86 had ABS.
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John Robertson2

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Since: Feb 12, 2004
Posts: 117



(Msg. 6) Posted: Mon Jul 02, 2007 8:46 pm
Post subject: Re: 740 brake warning lighgt clean em up [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Are the sensors clean not covered in metal filings are the same sensors
tight and the leads to them not frayed through ?
"Jim Corey" wrote in message

> Replaced the pads, turned the rotors and replaced the RF caliper on my 86
> 740. The brake warning light sometimes glows faintly. Comes on full at
> start. The faint glow goes away, and then returns. No discernable
> pattern. Any thoughts?
>
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Jim Corey

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Since: Aug 10, 2004
Posts: 19



(Msg. 7) Posted: Mon Jul 02, 2007 9:55 pm
Post subject: Re: 740 brake warning lighgt clean em up [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Non ABS. I'll check the sensor. To save my looking it up, where in the
system is it?


"James Sweet" wrote in message

>
> "John Robertson" wrote in message
>
>> Are the sensors clean not covered in metal filings are the same sensors
>> tight and the leads to them not frayed through ?
>> "Jim Corey" wrote in message
>>
>>> Replaced the pads, turned the rotors and replaced the RF caliper on my
>>> 86 740. The brake warning light sometimes glows faintly. Comes on full
>>> at start. The faint glow goes away, and then returns. No discernable
>>> pattern. Any thoughts?
>>>
>>
>>
>
> I don't think this is the ABS light he's referring to but the Brake
> Failure light. Some clarification would be good, but I don't believe '86
> had ABS.
>
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James Sweet

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Since: Feb 03, 2004
Posts: 459



(Msg. 8) Posted: Mon Jul 02, 2007 11:55 pm
Post subject: Re: 740 brake warning lighgt clean em up [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"Jim Corey" wrote in message

> Non ABS. I'll check the sensor. To save my looking it up, where in the
> system is it?
>
>
>

Get under the car and you can't miss it. It's on the frame down below the
brake booster, it's a small metal block which has about 8 metal lines and a
wire going to it. There's a cap on either end and if you take those off you
can poke the plunger out.
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Jim Corey

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Since: Aug 10, 2004
Posts: 19



(Msg. 9) Posted: Tue Jul 03, 2007 12:55 am
Post subject: Re: 740 brake warning lighgt clean em up [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Thanks. As the 740 is the WIFE'S car, I gotta get the project done. She's
had it since t was new, about 400,000 miles ago (the odo quit at 323,000 3
years ago).

Jim


"James Sweet" wrote in message

>
> "Jim Corey" wrote in message
>
>> Non ABS. I'll check the sensor. To save my looking it up, where in the
>> system is it?
>>
>>
>>
>
> Get under the car and you can't miss it. It's on the frame down below the
> brake booster, it's a small metal block which has about 8 metal lines and
> a wire going to it. There's a cap on either end and if you take those off
> you can poke the plunger out.
>
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