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300TD - Problem with dreaded Servo based Automatic Climate..

 
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w123benzman1

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Since: Jan 08, 2005
Posts: 4



(Msg. 1) Posted: Mon Nov 13, 2006 12:59 pm
Post subject: 300TD - Problem with dreaded Servo based Automatic Climate Control System
Archived from groups: alt>auto>mercedes (more info?)

Hello All,

I have a strange problem with my 1980 300TD ACC with the Servo based
system.

First of all, all the major components have been changed (Servo, amp,
etc). Servo runs fine through hot/cold, holds temp well, etc.

The problem is the fan speeds. When AC Compressor switch is set to
"Off", the fan runs through its settings normally. When the AC is set
on, the fan SHOULD significantly increase is speed (to cool the cabin
quickly), but on mine it never does. The fan runs at the same speeds
(call it "low"), thus it never really cools the car in the summer time.
I have changed the blower as well, but nothing. I know there is a
resistor bank under the wipers (that I have tested with another unit)
and still the same problem.

Perhaps there is there a vacuum switch that need to activate the higher
fan speed that I am missing???

Please help! Thanks!!!!

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T.G. Lambach

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Since: Oct 13, 2006
Posts: 128



(Msg. 2) Posted: Mon Nov 13, 2006 3:22 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Who says the fan speed should differ between heat and cool? It doesn't.

Fan speed is controlled by the servo based on the temperature difference
that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
The servo is questionable if your system doesn't do so.

Too bad you replaced all that old junk when a digital retrofit kit
eliminates this mickey mouse OEM system. see: www.unwiredtools.com

I installed this retrofit in my '80 300SD and it works well. It comes
with a 5 year warranty.

 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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T.G. Lambach

External


Since: Oct 13, 2006
Posts: 128



(Msg. 3) Posted: Mon Nov 13, 2006 3:22 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Who says the fan speed should differ between heat and cool? It doesn't.

Fan speed is controlled by the servo based on the temperature difference
that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
The servo is questionable if your system doesn't do so.

Too bad you replaced all that old junk when a digital retrofit kit
eliminates this mickey mouse OEM system. see: www.unwiredtools.com

I installed this retrofit in my '80 300SD and it works well. It comes
with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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T.G. Lambach

External


Since: Oct 13, 2006
Posts: 128



(Msg. 4) Posted: Mon Nov 13, 2006 3:22 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Who says the fan speed should differ between heat and cool? It doesn't.

Fan speed is controlled by the servo based on the temperature difference
that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
The servo is questionable if your system doesn't do so.

Too bad you replaced all that old junk when a digital retrofit kit
eliminates this mickey mouse OEM system. see: www.unwiredtools.com

I installed this retrofit in my '80 300SD and it works well. It comes
with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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trader41

External


Since: Dec 28, 2004
Posts: 148



(Msg. 5) Posted: Mon Nov 13, 2006 11:19 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control System [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

T.G. Lambach wrote:
> Who says the fan speed should differ between heat and cool? It doesn't.


Actually, it does. In cooling, the blower has a max speed that is one
setting higher than in heat mode. But, I think what he's saying is
that the fan doesn't get anywhere near fast enough to work as it should
in cooling mode in summer when the car is hot.

This does sound like strange behavior, because the servo controls the
blower speeds based on the temp difference. And he says the blower
does go to high speed if the AC compressor switch is off, which
indicates the servo must be going to the max cooling position. AFAIK,
the servo position, which determines the blower speed is only based on
temp diff between desired setting and actual and ambient, so, it seems
unlikely it's the servo system that is at fault.

What happens if you have a hot cabin, the AC comp switch off, and then
move the AC comp switch to ON? Does the blower speed immediately
decrease or does it then stay high?

Does air come out the proper vents? With a cold cabin and set to 85,
with engine warm, hot air should come out the floor vents, side dash
vents by windows, and some bleed air by defroster vents, with blower on
speed 4. If you then let the cabin get hot and then move the setting
to 65, the blower should gradually slow down, then start to speed up,
until it reachs max speed 5. The air should change over, with the
floor vents closing, and air now coming from the dash center and side
vents, with bleed air at the defroster vents.

To diagnose this, I'd get a schematic and see exactly what all the AC
compressor switch is connected to.


>
> Fan speed is controlled by the servo based on the temperature difference
> that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
> high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
> The servo is questionable if your system doesn't do so.
>
> Too bad you replaced all that old junk when a digital retrofit kit
> eliminates this mickey mouse OEM system. see: www.unwiredtools.com
>
> I installed this retrofit in my '80 300SD and it works well. It comes
> with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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trader41

External


Since: Dec 28, 2004
Posts: 148



(Msg. 6) Posted: Mon Nov 13, 2006 11:19 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control System [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

T.G. Lambach wrote:
> Who says the fan speed should differ between heat and cool? It doesn't.


Actually, it does. In cooling, the blower has a max speed that is one
setting higher than in heat mode. But, I think what he's saying is
that the fan doesn't get anywhere near fast enough to work as it should
in cooling mode in summer when the car is hot.

This does sound like strange behavior, because the servo controls the
blower speeds based on the temp difference. And he says the blower
does go to high speed if the AC compressor switch is off, which
indicates the servo must be going to the max cooling position. AFAIK,
the servo position, which determines the blower speed is only based on
temp diff between desired setting and actual and ambient, so, it seems
unlikely it's the servo system that is at fault.

What happens if you have a hot cabin, the AC comp switch off, and then
move the AC comp switch to ON? Does the blower speed immediately
decrease or does it then stay high?

Does air come out the proper vents? With a cold cabin and set to 85,
with engine warm, hot air should come out the floor vents, side dash
vents by windows, and some bleed air by defroster vents, with blower on
speed 4. If you then let the cabin get hot and then move the setting
to 65, the blower should gradually slow down, then start to speed up,
until it reachs max speed 5. The air should change over, with the
floor vents closing, and air now coming from the dash center and side
vents, with bleed air at the defroster vents.

To diagnose this, I'd get a schematic and see exactly what all the AC
compressor switch is connected to.


>
> Fan speed is controlled by the servo based on the temperature difference
> that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
> high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
> The servo is questionable if your system doesn't do so.
>
> Too bad you replaced all that old junk when a digital retrofit kit
> eliminates this mickey mouse OEM system. see: www.unwiredtools.com
>
> I installed this retrofit in my '80 300SD and it works well. It comes
> with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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trader41

External


Since: Dec 28, 2004
Posts: 148



(Msg. 7) Posted: Mon Nov 13, 2006 11:19 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control System [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

T.G. Lambach wrote:
> Who says the fan speed should differ between heat and cool? It doesn't.


Actually, it does. In cooling, the blower has a max speed that is one
setting higher than in heat mode. But, I think what he's saying is
that the fan doesn't get anywhere near fast enough to work as it should
in cooling mode in summer when the car is hot.

This does sound like strange behavior, because the servo controls the
blower speeds based on the temp difference. And he says the blower
does go to high speed if the AC compressor switch is off, which
indicates the servo must be going to the max cooling position. AFAIK,
the servo position, which determines the blower speed is only based on
temp diff between desired setting and actual and ambient, so, it seems
unlikely it's the servo system that is at fault.

What happens if you have a hot cabin, the AC comp switch off, and then
move the AC comp switch to ON? Does the blower speed immediately
decrease or does it then stay high?

Does air come out the proper vents? With a cold cabin and set to 85,
with engine warm, hot air should come out the floor vents, side dash
vents by windows, and some bleed air by defroster vents, with blower on
speed 4. If you then let the cabin get hot and then move the setting
to 65, the blower should gradually slow down, then start to speed up,
until it reachs max speed 5. The air should change over, with the
floor vents closing, and air now coming from the dash center and side
vents, with bleed air at the defroster vents.

To diagnose this, I'd get a schematic and see exactly what all the AC
compressor switch is connected to.


>
> Fan speed is controlled by the servo based on the temperature difference
> that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
> high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
> The servo is questionable if your system doesn't do so.
>
> Too bad you replaced all that old junk when a digital retrofit kit
> eliminates this mickey mouse OEM system. see: www.unwiredtools.com
>
> I installed this retrofit in my '80 300SD and it works well. It comes
> with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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w123benzman1

External


Since: Jan 08, 2005
Posts: 4



(Msg. 8) Posted: Fri Dec 01, 2006 12:47 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control System [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Hello all,

Actually, I have noticed on my other w123's with servo systems the fan
speeds are the same if I am running heat, or "vent" cool air. BUT,
when the AC Compressor switch is set to ON, I SHOULD see a significant
increase in blower speed (to cool the cabin quickly) This does happen
in my other 2 w123's, but not my wagon. I even tried ANOTHER servo,
but still the same. Perhaps there is a fault in the internal wiring
that someone "FIXED" at one point, so the blower motor current "path"
is being sent to the same resistors no matter the switch position.

Thoughts?



trader4 DeleteThis @optonline.net wrote:
> T.G. Lambach wrote:
> > Who says the fan speed should differ between heat and cool? It doesn't.
>
>
> Actually, it does. In cooling, the blower has a max speed that is one
> setting higher than in heat mode. But, I think what he's saying is
> that the fan doesn't get anywhere near fast enough to work as it should
> in cooling mode in summer when the car is hot.
>
> This does sound like strange behavior, because the servo controls the
> blower speeds based on the temp difference. And he says the blower
> does go to high speed if the AC compressor switch is off, which
> indicates the servo must be going to the max cooling position. AFAIK,
> the servo position, which determines the blower speed is only based on
> temp diff between desired setting and actual and ambient, so, it seems
> unlikely it's the servo system that is at fault.
>
> What happens if you have a hot cabin, the AC comp switch off, and then
> move the AC comp switch to ON? Does the blower speed immediately
> decrease or does it then stay high?
>
> Does air come out the proper vents? With a cold cabin and set to 85,
> with engine warm, hot air should come out the floor vents, side dash
> vents by windows, and some bleed air by defroster vents, with blower on
> speed 4. If you then let the cabin get hot and then move the setting
> to 65, the blower should gradually slow down, then start to speed up,
> until it reachs max speed 5. The air should change over, with the
> floor vents closing, and air now coming from the dash center and side
> vents, with bleed air at the defroster vents.
>
> To diagnose this, I'd get a schematic and see exactly what all the AC
> compressor switch is connected to.
>
>
> >
> > Fan speed is controlled by the servo based on the temperature difference
> > that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
> > high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
> > The servo is questionable if your system doesn't do so.
> >
> > Too bad you replaced all that old junk when a digital retrofit kit
> > eliminates this mickey mouse OEM system. see: www.unwiredtools.com
> >
> > I installed this retrofit in my '80 300SD and it works well. It comes
> > with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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w123benzman1

External


Since: Jan 08, 2005
Posts: 4



(Msg. 9) Posted: Fri Dec 01, 2006 12:50 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control System [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Hello all,

Actually, I have noticed on my other w123's with servo systems the fan
speeds are the same if I am running heat, or "vent" cool air. BUT,
when the AC Compressor switch is set to ON, I SHOULD see a significant
increase in blower speed (to cool the cabin quickly) This does happen
in my other 2 w123's, but not my wagon. I even tried ANOTHER servo,
but still the same. Perhaps there is a fault in the internal wiring
that someone "FIXED" at one point, so the blower motor current "path"
is being sent to the same resistors no matter the switch position.

Thoughts?



trader4.RemoveThis@optonline.net wrote:
> T.G. Lambach wrote:
> > Who says the fan speed should differ between heat and cool? It doesn't.
>
>
> Actually, it does. In cooling, the blower has a max speed that is one
> setting higher than in heat mode. But, I think what he's saying is
> that the fan doesn't get anywhere near fast enough to work as it should
> in cooling mode in summer when the car is hot.
>
> This does sound like strange behavior, because the servo controls the
> blower speeds based on the temp difference. And he says the blower
> does go to high speed if the AC compressor switch is off, which
> indicates the servo must be going to the max cooling position. AFAIK,
> the servo position, which determines the blower speed is only based on
> temp diff between desired setting and actual and ambient, so, it seems
> unlikely it's the servo system that is at fault.
>
> What happens if you have a hot cabin, the AC comp switch off, and then
> move the AC comp switch to ON? Does the blower speed immediately
> decrease or does it then stay high?
>
> Does air come out the proper vents? With a cold cabin and set to 85,
> with engine warm, hot air should come out the floor vents, side dash
> vents by windows, and some bleed air by defroster vents, with blower on
> speed 4. If you then let the cabin get hot and then move the setting
> to 65, the blower should gradually slow down, then start to speed up,
> until it reachs max speed 5. The air should change over, with the
> floor vents closing, and air now coming from the dash center and side
> vents, with bleed air at the defroster vents.
>
> To diagnose this, I'd get a schematic and see exactly what all the AC
> compressor switch is connected to.
>
>
> >
> > Fan speed is controlled by the servo based on the temperature difference
> > that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
> > high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
> > The servo is questionable if your system doesn't do so.
> >
> > Too bad you replaced all that old junk when a digital retrofit kit
> > eliminates this mickey mouse OEM system. see: www.unwiredtools.com
> >
> > I installed this retrofit in my '80 300SD and it works well. It comes
> > with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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trader41

External


Since: Dec 28, 2004
Posts: 148



(Msg. 10) Posted: Fri Dec 01, 2006 5:12 pm
Post subject: Re: 300TD - Problem with dreaded Servo based Automatic Climate Control System [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

w123benzman.TakeThisOut@comcast.net wrote:
> Hello all,
>
> Actually, I have noticed on my other w123's with servo systems the fan
> speeds are the same if I am running heat, or "vent" cool air. BUT,
> when the AC Compressor switch is set to ON, I SHOULD see a significant
> increase in blower speed (to cool the cabin quickly) This does happen
> in my other 2 w123's, but not my wagon. I even tried ANOTHER servo,
> but still the same. Perhaps there is a fault in the internal wiring
> that someone "FIXED" at one point, so the blower motor current "path"
> is being sent to the same resistors no matter the switch position.
>
> Thoughts?

Not clear what it's doing, vs what you expect, vs what it should do.
The blower speed is determined by the difference between the set temp
and the actual temp. If there is a small diff, the blower is on speed
1, the slowest setting. With a large temp diff, the blower should go
to speed 4 in heat mode and 5 in cooling mode.

If the cabin is hot and the temp is set to 65, the blower should be
running on 5, the highest speed, whether the AC compressor is set to on
or not. Which only makes sense, since it's trying to achieve a big
temp drop as quickly as possible, whether using only outside air or the
compressor.






>
>
>
> trader4.TakeThisOut@optonline.net wrote:
> > T.G. Lambach wrote:
> > > Who says the fan speed should differ between heat and cool? It doesn't.
> >
> >
> > Actually, it does. In cooling, the blower has a max speed that is one
> > setting higher than in heat mode. But, I think what he's saying is
> > that the fan doesn't get anywhere near fast enough to work as it should
> > in cooling mode in summer when the car is hot.
> >
> > This does sound like strange behavior, because the servo controls the
> > blower speeds based on the temp difference. And he says the blower
> > does go to high speed if the AC compressor switch is off, which
> > indicates the servo must be going to the max cooling position. AFAIK,
> > the servo position, which determines the blower speed is only based on
> > temp diff between desired setting and actual and ambient, so, it seems
> > unlikely it's the servo system that is at fault.
> >
> > What happens if you have a hot cabin, the AC comp switch off, and then
> > move the AC comp switch to ON? Does the blower speed immediately
> > decrease or does it then stay high?
> >
> > Does air come out the proper vents? With a cold cabin and set to 85,
> > with engine warm, hot air should come out the floor vents, side dash
> > vents by windows, and some bleed air by defroster vents, with blower on
> > speed 4. If you then let the cabin get hot and then move the setting
> > to 65, the blower should gradually slow down, then start to speed up,
> > until it reachs max speed 5. The air should change over, with the
> > floor vents closing, and air now coming from the dash center and side
> > vents, with bleed air at the defroster vents.
> >
> > To diagnose this, I'd get a schematic and see exactly what all the AC
> > compressor switch is connected to.
> >
> >
> > >
> > > Fan speed is controlled by the servo based on the temperature difference
> > > that needs to be closed i.e. 100 degrees vs. 70 degrees will generate
> > > high fan speed but 75 degrees vs. 73 degrees will have a low fan speed.
> > > The servo is questionable if your system doesn't do so.
> > >
> > > Too bad you replaced all that old junk when a digital retrofit kit
> > > eliminates this mickey mouse OEM system. see: www.unwiredtools.com
> > >
> > > I installed this retrofit in my '80 300SD and it works well. It comes
> > > with a 5 year warranty.
 >> Stay informed about: 300TD - Problem with dreaded Servo based Automatic Climate.. 
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